Plastic Injection Molding

Plastic Injection Mold Design

Customer Design Assistance

Even before submitting a quote, our seasoned engineers can interact with client during product design stage and provide supports with cost estimate and possible cost saving opportunities, manufacturability improvements, and material alternatives.

Free Mold Design

All our molds are designed with decades of molding experience for sophisticated products, using 2D and 3D design Pro/Engineer and SolidWorks software. Mold materials will be best suite for injection quantity requirements.

Customer Design Assistance

Mold Flow Analysis

Mold Flow Analysis will predict how mold, material, and injection process will interact, and avoid potential problems during injection molding. It will guarantee a successful mold, reduce defect parts and lower production cost.

Plastic Injection Mold Build

Mold Making

Mold Making

With comprehensive in-house tooling capabilities, we offer versatile mold options to help clients with low cost and high quality tooling. Our molds start as low as $1,000. Our experienced and efficient mold making technicians have made thousands molds during the last 20 years. They also run plastic injection using the molds they made to ensure all molds are working very well. We guarantee our mold for lifetime with our maintenance program free of charge.

Mold Material

P20, S136, NAK80, SKD61, 420SS for tools of typical volume – 300,000 to 700,000 shots, post hardened stainless steel for high volume tools for up to 1,000,000
shots, S50C carbon steel and aluminum for low volume tools up to 10,000 shots.

Plastic Injection Mold Build

A high-quality mold will ensure the high-quality final plastic injection parts. Our molds are made in high quality materials, by our in-house experienced engineers and technicians.

Capability

  • Single cavity and multi-cavity molds
  • Two plate and three plate molds
  • Insert molds: Brass or steel insert parts
  • Export molds to suite your injection equipment
  • Prototype and low volume molds
  • Production molds
  • Lifetime mold maintenance and warrantee
  • Mold modifications based on client’s design changes
  • Surface Treatment: chemical etching, laser texture, diamond polishing
  • CNC, EDM, Engraving, Ultrasonic cleaning
Capability
plastic injection molding

Plastic Injection Molding

We offer low cost and high-quality plastic injection molding for any volume. With advanced equipment and decades experience, we always provide the best
plastic parts even for complicated and difficult products. Our specialties include but are not limited to insert molding and over molding; other specialties can be explored under our capabilities. A shortened list of our plastic injection molding capabilities as follows…

Injection Molding Capabilities

  • Insert molding
  • Over molding
  • Precision molding
  • Automatic molding machines
  • Surface Finish: rubber coating, matte texture, glossy finish
  • Secondary machining and degating
  • Multi-components assembly
  • Any quantity
  • Common Materials Used: Engineering Polymers including PC, ABS, PP, PC/ABS, PA, PVC, Nylon…
  • RoHS / Reach Compliance materials
  • Color Options: Standard colors and custom color per specifications
  • Advance Molding Equipment: 30 ton to 300 ton molding machines
  • Quality Control Equipment: Optical and mechanical measuring and
    inspection tools,
  • Color spectrophotometer

The engineering and design work start with customer’s plastic part design assistance and cost saving recommendations. Reviewing product design with great attention to client’s details and design specifications, and using our mold design and injection molding experience, we can help client to save money and time by recommendations for cost saving opportunities , material alternatives and manufacturability improvement. The next step is mold design. Based on complexity and material of the plastic part, we will utilize our expertise and know-how backed up with technologies like ProEngineer and SolidWorks, to generate 3D design drawings.

Mold Flow Analysis is another powerful technology tool for simulations such as filling / pecking simulation, cooling simulation warpage simulation…The final mold design will include parting lines and gate locations, together with all other important details, and will need to be approved by client. First Article Inspection Report is a critical step of our engineering services. All the important design parameters will be carefully measured and checked to ensure a 100% quality satisfaction. Mold revision is one of our services If required by customers due to the plastic part design changes.